«  View All Posts

What Happens If My Dental Equipment Breaks? How to Prevent Downtime and Choose Systems That Last

November 14th, 2025

4 min. read

By Dr. David Ahearn

What happens if my dental equipment breaks? If you’ve ever asked that question, you’re not alone. It’s one of the first concerns we hear from dentists because it’s one of the biggest fears in daily practice.

When a chair or delivery unit fails, it doesn’t just ruin your day. It stops production, frustrates your team, and costs you money every hour it’s not running.

So let’s get real about equipment reliability. This article will explain how to choose equipment that won’t let you down, what support you should expect from a manufacturer, and how we reimagined dental equipment from the ground up to eliminate that stress completely.

What’s the Real Cost When a Dental Delivery System Breaks Down?

Image 22 of 23

When your delivery system breaks down, the real cost is production loss, extended downtime, and repeated repair visits that drain time and money.

Here's usually what happens when your delivery system breaks:  You call a tech. They show up (and charge you a few hundred dollars just to walk through the door).

Then:

  • They don’t have the part.

  • They order it.

  • You wait a week or more.

  • They come back.

  • Hopefully it’s the right part.

If you’re lucky, you’re back up in two weeks. Meanwhile, you’ve lost revenue you’ll never get back.

That process has never made sense to us. So we asked a better question:

“What would we want if we were the customer?”

Most systems are built to require a technician. Ours are designed for you.

  • Damaged a hose? Replace it yourself in two minutes.

  • Need to upgrade your delivery system? Swap the entire unit in under 20 minutes.

  • Having an emergency? We’ll overnight a loaner unit. But chances are, you’ll never need it.

In fact, last year, two-thirds of our emergency loaners never even left the factory. Because when the basics are built right, emergencies are rare. No one else in the industry can make that claim or replace a full delivery unit in just 20 minutes.

Why Do Delivery Systems Still Use Parts That Fail So Quickly?

Most manufacturers are trapped in markup-heavy dealer chains that force them to use cheaper, shorter-lived components.

Take something simple, such as regulator switches and valves. Most dental manufacturers use parts rated for about 10,000 cycles before failure. Why so low?

Because they’re stuck in the traditional distribution chain: inside reps, dealers, salespeople, and shareholders, everybody’s taking a cut. And someone has to pay for all those middlemen’s children to attend college…. That someone is you. Every layer adds cost, and that cost has to come from somewhere. Usually, that’s in cheaper parts.

We decided to eliminate that model entirely.

By sourcing aerospace-grade components with lifespans ten times longer. And by selling directly to practices, we build systems that last far longer without inflating the price. That’s how reliability becomes both better and more affordable.

How Long Should a Dental Light Last?

Image 21 of 23

A quality dental light should outlast your practice... literally. However, most don’t, because manufacturers chase quick profits with outdated halogen technology or restrictive fixture designs.

We waited until LED technology was mature and affordable to design ours. And because we’re not locked into dealer markups, we chose the best LEDs available.

If someone accidentally slams one into a wall (yes, it happens!), our 360° swivel and quick-connect head means you can replace it in minutes. No waiting a week for service. We’ll even overnight ship a replacement if needed.

What’s the Easiest Way to Fix or Replace a Dental Hose?

The easiest way is to replace it yourself in just two minutes, no technician required. (Yes... it can be that easy!)

Let’s be honest... hoses break. Usually, because someone runs them over. Traditionally, that means another expensive service call and more downtime.

But we designed our delivery systems so you can replace a hose yourself in two minutes. You can even keep a spare on hand. Does it cost us more to design it that way? Sure. But we’d rather invest up front in durability and convenience and pass that reliability straight to you.

Why Do Dental Chairs Break Down So Often?

image (11)

If your dental chair fails, that operatory is out of service... period. And most dental chairs still rely on hydraulics and electronics designed over 30 years ago.

We decided to rethink it from scratch. After 15 years and 20 patents, we built a chair that eliminates over 80% of traditional failure points. Instead of outdated hydraulics, it uses remote-sensing digital systems that self-monitor and can be swapped or upgraded in minutes. 

Even better, we can ship a replacement chair or part in 1–2 days. And thanks to predictive monitoring, we can tell when something might need service months before you notice.

This new chair is coming soon - Fill out this quick form, and we’ll send you early updates on availability and exclusive previews as we get closer to launch.

When Something Breaks, We Make it Easy.

When accidents happen, whether it's a cracked light, a damaged cabinet door, or a worn-out valve, you shouldn’t have to chase down dealers or authorizations. With us, there’s no middleman. You just call us directly and we pull the replacement part from inventory and ship it immediately.

For perspective: last year, we only replaced three cabinet doors total, all damaged by forklifts during shipping, and every replacement arrived before the practice opened.

That’s the kind of reliability you should expect.

What Should You Expect from Truly Reliable Dental Equipment?

You deserve equipment that:

  • Minimizes downtime.

  • Uses the best materials, not the cheapest.

  • Ships replacement parts directly, not through a middleman.

  • Is built by people who use it every day, and expect it to last.

Our goal isn’t to profit from repairs. It’s to keep you out of the repair business entirely.

Because when your equipment simply works day in and day out, your production stays high, your patients stay happy, and your team stays focused.

We’re not chasing short-term profits or cutting corners. We’re building systems that you can depend on for the life of your practice. 

If reliability and performance matter to you as much as they do to us, schedule a meeting and speak with a Practice Advisor today.

Be sure to visit our site to see how we can keep your practice running smoothly and stress-free, because your time shouldn’t be spent fixing what should’ve been built right in the first place.

Dr. David Ahearn

With over three decades of expertise in cosmetic and restorative dentistry, Dr. David Ahearn is a nationally recognized leader, educator, and innovator. His passion for cutting-edge technology and exceptional patient care is the driving force behind everything we do. As the founder of Design Ergonomics and Ergonomic Products, Dr. Ahearn has dedicated his career to designing, equipping, and training North America's most efficient and productive dental offices. His proven strategies help hundreds of practices reduce stress, boost productivity, and build sustainable, scalable growth each year. A speaker and educator, Dr. Ahearn continues to shape the future of dentistry, empowering thousands of dentists to transform their practices, improve the quality of life for their teams and families, and deliver outstanding care to their communities.